Selecting an automatic transfer switch requires more than matching a switch to the size of a generator. The correct ATS needs to fit the electrical load it will carry, system voltage and phase, pole and neutral configuration, available fault current, transfer requirements, installation environment and the way normal and alternate power sources are configured.
For facilities replacing an existing transfer switch or sourcing equipment for a new critical-power project, defining these requirements before looking at available equipment can significantly narrow the options.
CI Group maintains automatic transfer switch inventory across a wide range of amperages and configurations for commercial, industrial, data center and other critical-power applications.
How Do You Size an Automatic Transfer Switch?
Automatic transfer switch sizing should begin with the electrical system and load the ATS will serve rather than generator kW alone.
At a minimum, the project should identify:
- Required continuous-current or ampere rating
- System voltage
- Single-phase or three-phase configuration
- Number of poles
- Neutral and grounding configuration
- Available fault current
- Required withstand and closing rating
- Service-entrance requirements
- Transfer type
- Enclosure requirements
- Bypass-isolation requirements, if applicable
- Normal and alternate power-source configuration
- Future load requirements
Each of these specifications can affect which transfer switch is appropriate for the application.
1. Start With the Required ATS Amperage
The ATS must have sufficient current capacity for the load it is expected to transfer and carry.
That means the starting point should be the electrical load and circuit requirements rather than simply selecting an ATS based on the generator’s advertised kW capacity.
Two facilities with similarly sized generators may require different transfer switches because their system voltages, connected loads, distribution arrangements or future expansion requirements are different.
Once the required amperage has been established, CI Group’s ATS inventory can be narrowed by capacity:
- 0–260A Automatic Transfer Switches
- 261–800A Automatic Transfer Switches
- 801–1600A Automatic Transfer Switches
- 1601–3000A Automatic Transfer Switches
- 3001+A Automatic Transfer Switches
From there, equipment can be further evaluated by voltage, phase, number of poles, manufacturer, transfer configuration, enclosure and other project requirements.
Why Generator kW Alone Is Not Enough
Generator capacity is important, but generator kW and ATS amperage describe different parts of the power system.
The ATS carries an electrical load between available sources. Its required ampere rating therefore depends on the circuit and load being transferred.
For larger installations, transfer-switch selection should be coordinated with generators, UPS systems, switchgear and the rest of the electrical distribution system.
This is especially important in facilities where the ATS is one component of a larger critical-power architecture. CI Group’s Data Center Power Infrastructure & Critical Equipment page provides additional information about coordinating UPS systems, generators, transfer equipment and other critical-power systems.
2. Confirm System Voltage and Phase
Once the required amperage has been established, confirm the system voltage and phase.
Automatic transfer switches are manufactured for specific electrical configurations, which can include voltages such as:
- 120/208V
- 120/240V
- 208V
- 240V
- 277/480V
- 480V
- 600V
The ATS must be compatible with the electrical system on the normal source, alternate source and load side.
System voltage: What voltage is supplied by the normal and alternate sources?
Phase: Is the system single-phase or three-phase?
Frequency: What operating frequency is required by the electrical system?
Source configuration: Does the alternate power source provide the required voltage and phase configuration for the load?
A transfer switch with the correct amperage but the wrong voltage or electrical configuration is not an appropriate substitute.
3. Determine Whether You Need a 3-Pole or 4-Pole ATS
For many three-phase systems, ATS selection also requires determining whether the installation calls for a 3-pole or 4-pole automatic transfer switch.
This decision relates primarily to how the system neutral is handled.
3-Pole Automatic Transfer Switch
A typical three-phase 3-pole ATS switches the three phase conductors while the neutral remains connected.
Whether this configuration is appropriate depends on the grounding and neutral arrangement of the electrical system.
4-Pole Automatic Transfer Switch
A 4-pole ATS switches the neutral along with the three phase conductors.
A switched-neutral configuration may be required in certain systems depending on the generator grounding arrangement, whether the alternate source is treated as a separately derived system, ground-fault protection and other electrical-design considerations.
Factors that can affect the 3-pole versus 4-pole decision include:
- Utility grounding configuration
- Generator grounding
- Neutral current
- Ground-fault protection
- Separately derived system requirements
- Electrical-code requirements
- Project engineering specifications
The project’s electrical engineer, electrical contractor or other qualified professional should confirm the required pole and neutral configuration before equipment is purchased.
4. Check Available Fault Current and ATS Withstand Rating
The ampere rating tells you how much current the ATS is designed to carry during normal operation.
It does not, by itself, determine whether the ATS is suitable for the available short-circuit current at the point where it will be installed.
Automatic transfer switches also have a withstand and closing rating, commonly referred to as WCR.
The equipment needs to be coordinated with:
- Available fault current
- Upstream breakers or fuses
- Overcurrent-protection configuration
- Required short-circuit rating
- Project electrical specifications
This means two transfer switches with the same amperage, voltage and pole configuration may not necessarily be interchangeable.
Fault-current requirements should therefore be established before selecting equipment, particularly for larger commercial, industrial and data center applications.
5. Determine Whether Service-Entrance-Rated Equipment Is Required
Where the ATS sits within the electrical system can also affect equipment selection.
If the transfer switch will be installed at the facility’s service entrance, the application may require service-entrance-rated automatic transfer switch equipment.
A service-entrance-rated ATS differs from equipment installed downstream from the building’s service disconnect and may incorporate additional disconnecting and overcurrent-protection requirements.
Before sourcing equipment, confirm:
- ATS location within the electrical system
- Whether an upstream service disconnect already exists
- Whether service-entrance-rated equipment is specified
- Required overcurrent protection
- Grounding and bonding requirements
- Applicable project and code requirements
For a more focused explanation, see What Is a Service-Entrance-Rated Automatic Transfer Switch?
6. Identify the Required Transfer Type
Not every ATS transfers a load between sources in exactly the same way.
Depending on the facility and load requirements, project specifications may call for:
- Open-transition transfer
- Delayed-transition transfer
- Closed-transition transfer
- Bypass-isolation configuration
- Automatic or non-automatic operation
The appropriate configuration depends on how sensitive the load is to an interruption and how the normal and alternate power systems are designed to operate.
Bypass-Isolation Automatic Transfer Switches
A bypass-isolation ATS incorporates additional switching capability that can allow the primary transfer mechanism to be isolated for maintenance or service while another path remains available.
This can be particularly useful where maintaining power availability during transfer-switch maintenance is an important part of the facility design.
For more information, see What Is a Bypass-Isolation Automatic Transfer Switch and When Is It Used?
7. Consider the Installation Environment
The physical environment where the ATS will be installed also affects equipment selection.
Before sourcing a transfer switch, determine whether it will be installed:
- Indoors
- Outdoors
- In a conditioned electrical room
- In an exposed or potentially wet location
- In an industrial environment
- At a service entrance
The required enclosure should match the intended installation environment.
Physical dimensions matter as well. Larger ATS equipment, bypass-isolation configurations and service-entrance-rated units can require substantially more installation space than smaller standard transfer switches.
When replacing existing equipment, verify that the replacement can be accommodated within the available space and electrical layout.
8. Check Conductor and Connection Requirements
Even when the primary electrical ratings appear correct, connection requirements can affect whether an ATS fits the project.
Before purchasing equipment, review:
- Conductor size
- Number of conductors per phase
- Copper or aluminum conductor requirements
- Lug configuration
- Cable-entry space
- Neutral connections
- Grounding connections
- Existing feeder arrangement
This is especially important during a replacement project where new equipment needs to integrate with existing conductors and distribution infrastructure.
9. Consider Manufacturer and Control Requirements
Manufacturer and controller requirements can also influence ATS selection, particularly when equipment is being integrated into an existing facility.
CI Group carries ATS equipment from multiple manufacturers, and different product families can vary in controls, available configurations, transfer operation and application features.
For projects evaluating ASCO equipment, see ASCO 7000 Series vs. ASCO 300 Series Automatic Transfer Switches.
That comparison can help narrow the equipment family before evaluating the specific amperage, voltage, pole configuration and transfer requirements of the project.
10. Include Future Load Growth in the Discussion
A transfer switch may remain in service through multiple changes to a facility.
Before sizing the ATS strictly around today’s requirements, consider known plans for:
- Facility expansion
- Additional critical loads
- Data center expansion
- AI or GPU infrastructure
- Larger UPS systems
- Increased cooling or mechanical loads
- Generator expansion
- Electrical-distribution changes
This does not mean automatically selecting oversized equipment. It means known future requirements should be included in the engineering and equipment-selection process rather than discovering later that the ATS has become a limiting component.
11. Consider Inspection, Maintenance and Replacement Requirements
ATS selection is not only about initial installation.
Transfer switches contain mechanical, electrical and control components that need to remain operational for the equipment to perform when normal power is lost.
For existing equipment, the project may need to determine whether the current ATS should be maintained, repaired or replaced rather than simply selecting new equipment based on its existing nameplate.
For a broader discussion, see Automatic Transfer Switch Maintenance: Inspection, Testing & Replacement Considerations.
For the more specific question of inspection frequency, see How Often Should an Automatic Transfer Switch Be Inspected and Tested?
CI Group also provides Automatic Transfer Switch Service & Maintenance for existing critical-power equipment.
Automatic Transfer Switch Sizing Checklist
Before requesting ATS pricing or availability, gather as much of the following information as possible.
Electrical Requirements
- Required ampere rating
- System voltage
- Single-phase or three-phase
- Frequency
- 3-pole or 4-pole requirement
- Neutral configuration
- Available fault current
- Required withstand and closing rating
Source Information
- Normal power source
- Alternate power source
- Generator voltage and configuration
- Existing upstream protection
Application Requirements
- Service-entrance rated or non-service rated
- Required transfer type
- Bypass-isolation requirement
- Indoor or outdoor installation
- Required enclosure
- Critical-load requirements
Project Information
- New installation or replacement
- Existing ATS manufacturer and model, if applicable
- Preferred manufacturer
- Required delivery schedule
- Equipment condition requirements
- Future expansion plans
- Project location
- Electrical one-line or equipment specification, if available
Having this information available before reviewing inventory makes it much easier to narrow the search to equipment that fits the application.
Browse Automatic Transfer Switches by Amperage
If the required ATS amperage has already been established, review CI Group’s available automatic transfer switch inventory by capacity:
- 0–260A Automatic Transfer Switches
- 261–800A Automatic Transfer Switches
- 801–1600A Automatic Transfer Switches
- 1601–3000A Automatic Transfer Switches
- 3001+A Automatic Transfer Switches
Available inventory varies by manufacturer, amperage, voltage, pole configuration, enclosure, transfer type, condition and other specifications.
Related Automatic Transfer Switch Resources
ASCO 7000 Series vs. ASCO 300 Series Automatic Transfer Switches
Compare two commonly used ASCO transfer-switch families and the factors that may affect equipment selection.
Automatic Transfer Switch Maintenance: Inspection, Testing & Replacement Considerations
Review inspection, testing, maintenance and replacement factors for existing ATS equipment.
What Is a Bypass-Isolation Automatic Transfer Switch and When Is It Used?
Learn how bypass-isolation equipment differs from a standard ATS and when this configuration may be considered.
What Is a Service-Entrance-Rated Automatic Transfer Switch?
Understand how the location of the ATS within the electrical system affects service-entrance requirements.
How Often Should an Automatic Transfer Switch Be Inspected and Tested?
Review the factors that influence automatic transfer switch inspection and testing schedules.
Need Help Identifying ATS Equipment for a Project?
Automatic transfer switch sizing involves more than choosing an amperage range.
Before equipment is selected, the project should confirm the required load, voltage, phase, pole configuration, grounding arrangement, fault-current requirements, service-entrance requirements, transfer type and installation conditions.
CI Group can help identify available automatic transfer switch equipment based on established project specifications and coordinate ATS sourcing with related generators, UPS systems and critical-power equipment.
Browse Automatic Transfer Switch Inventory
For an existing transfer switch that needs inspection, testing, repair or maintenance, visit Automatic Transfer Switch Service & Maintenance.
